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The engine mounting holes should be nearest to the muffler. Keep blocks loose.
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Gather clutch assembly.
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Insert split washer from the kit, not the one supplied with the engine.
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Add flywheel.
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Tighten clutch nut.
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Machine a groove all around the shoe, this will seat the spring and the shoe will last longer. Use 1 spring.
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Split shoe before assembly.
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Seat inside bearing, use plastic to tap in, the bearing should be below the step.
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Add brass bushing.
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Tap in the outside bearing.
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Slip over clutch.
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Add large washer, the motor shaft should stick out at least 5 thousands.
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Use 3 mm black socket head screw, with a small washer to keep in place, the clutch bell should move freely from the fly wheel.
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Insert small drive belt.
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Use 4/40 x 3/8 phillips screws to tighten engine.
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Tighten the motor mounts.
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Twist the head of the engine as you are tightening it, to stretch out the small belt.
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Insert 2 O-rings in exhaust.
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Insert Header.
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Lock in header with spring and washer.
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Mount your gas tank under the muffler
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We will be using the battery brackets to keep the tank down and away from the muffler
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Build the gas tank per instructions supplied. and place in the sled, keep in place by pressing a battery bracket as shown and spot drill with a .100 drill , until you reach the bracket, do not break through.
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END OF PAGE 3
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Place the second bracket next to the vertical rib and drill in the same manner.
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Remove the gas tank and replace the bracket and drill through.
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Do the same on the other bracket.
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Remove brackets and replace gas tank.
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Replace brackets.Use 1/4 inch black phillips screws to keep in place.
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Using a .100 drill bit drill a hole just above the bracket on the frame.
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Screw in a 1/4 phillips to keep the bracket down.
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This is what it should look like.
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Add mufler.
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Mark where you want to mount the holding bracket for your mufler and drill a hole with a .100 drill bit.
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Insert .256 rod and tighten on both sides with .256 nuts.
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Bend rod to lign up to hole on mufler, and tighten the set screw.
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